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Factory audits

Someone standing on the production floor, before you commit — with the findings written down.

Verification establishes that a company is real. An audit establishes whether the factory behind it can make your product, at your quality, at your volume, repeatedly.

What an audit covers

Legal and commercialLicence, scope, ownership, export entitlement, and whether the site matches the registration.
Production capabilityEquipment, processes, workforce, in-house versus subcontracted steps, and where your product would actually be made.
CapacityRealistic monthly output, current load, and what your order would represent as a share of it.
Quality systemsIncoming material checks, in-process control, final inspection, defect handling, and whether records exist or are reconstructed for visitors.
CertificationsManagement-system and product certificates checked against scope, validity and issuing body.
Working conditionsSafety, hours and housekeeping — increasingly a commercial requirement, not just an ethical one.

Working conditions form part of every audit — what we check, and what an audit cannot promise, is set out in our ethical sourcing policy.

Three kinds of audit, and which one you are buying

"Factory audit" covers three different jobs, and suppliers and agents use the term for all of them. They answer different questions and they are not interchangeable.

KindThe question it answersWho relies on it
Capability auditCan this factory make my product, at my quality and volume?You, before placing an order
Quality-system auditIs the process controlled, or does good output depend on luck and one supervisor?You, before repeat or tooled business
Social-compliance auditDo working conditions meet a named code of conduct?Your customer or retailer, who usually specifies the scheme

Ours is the first two, done together in one visit, with working conditions observed and reported as part of it. A social-compliance audit under a named scheme — amfori BSCI, SMETA and the like — is carried out by firms approved under that scheme, and the report is only accepted when it comes from one of them. If your retailer asks for one of those by name, our report does not replace it, and we will say so before you pay for the wrong thing.

The number that matters most

Capacity relative to your order. A factory running at full load for a larger customer will take your order and put it behind theirs; one where you would be the biggest account carries a different risk. Neither is disqualifying, but both change how you should plan lead times — and neither shows up on a quotation.

Ask what percentage of the factory's monthly output your order represents. The answer predicts more delays than any other single question.

Cartons stored on dark warehouse shelving
Records that only exist when a visitor asks are a finding in themselves.

How an audit day runs

The order matters, because each step is checked against the one before it.

  • Opening and documents. Licence, organisation chart, equipment list, certificates and the order book are collected first — before the floor walk, so that what is claimed on paper can be compared with what is standing on the floor.
  • Floor walk, following the material. From incoming goods through each process to final inspection and the warehouse, in the order your product would travel. Steps that are missing from the building are steps that are subcontracted.
  • Records, sampled. Inspection records, calibration labels and defect logs are pulled for dates the auditor chooses, not the ones offered.
  • Closing meeting. The main findings are put to the factory before the auditor leaves, which is also the moment to hear the factory's explanation for them.

What you receive

  • A dated report with findings, evidence and a clear conclusion against stated criteria.
  • Photographs of the production line, equipment and storage.
  • Capacity assessment relative to your intended order.
  • Risks and gaps stated explicitly, with what would need to change to close them.

Where you have your own audit template or supplier qualification checklist, we work to it — see enterprise procurement.

What an audit cannot tell you

An audit is a snapshot of one day, taken with the factory's knowledge. It tells you what the factory is capable of; it does not tell you what will be in your cartons. A factory can pass an audit and still ship a bad batch, subcontract your order after you have left, or substitute a material between the approved sample and production. Those are caught by inspection during and after production, not by a visit beforehand — which is why when to inspect is a separate decision from whether to audit.

When an audit is worth it

Audits pay for themselves on first orders in a new category, on any order large enough that failure would hurt, on custom or tooled products, and before qualifying a second source. They are less useful on a small stocked-item test order, where inspection alone is usually the better spend. We will say which one you need.

What it costs

As a standalone service an audit is $320, with the dated report included, and there is no requirement to hand us the rest of the order. The full fee structure is on the pricing page.

If you want to run the visit yourself, our factory audit checklist sets out what to look at and what the answers mean.

An audit looks at the factory; an inspection looks at the cartons. For how the second one actually decides pass or fail, see AQL sampling explained.

Free, no obligation

Tell us what you need sourced

Three fields are enough to start. A tailored sourcing plan comes back within 24 hours.

Already have quantities, a target price and timing? Use the full enquiry form instead. Prefer to write or talk first? See other ways to reach us.

Frequently asked questions

How long does an audit take?
A day on site is typical for a standard consumer-goods factory, with the report following shortly after. Larger or multi-site operations take longer.
Do I need an audit if I already have inspection?
They answer different questions. Inspection tells you whether this batch is acceptable; an audit tells you whether the factory can produce acceptable batches repeatedly. For repeat business, both matter.
Can you audit a factory I found myself?
Yes. Auditing a supplier you have already shortlisted is a common standalone engagement.
Will the factory know it is being assessed?
Yes — an audit is announced and cooperative by nature. What it reveals is not secrecy but capability, systems and how the operation runs when someone competent is looking.
How much does a factory audit in China cost?
Ours is $320 as a standalone service, including the dated report, with no requirement to place the order through us. Audits under a named social-compliance scheme are priced separately by the firms approved to run them.
What is the difference between a factory audit and supplier verification?
Verification establishes from records that the company exists, is in good standing and is registered to make what it says. An audit puts someone on the production floor to establish whether it can make your product at your volume. Verification comes first because it is cheaper and rules suppliers out early.
Can a factory audit be done by video call?
A video walk-through can confirm that a site exists and broadly what is on it. It cannot replace an audit, because the factory holds the camera: you see what you are shown, records cannot be sampled and capacity cannot be counted. Our audits are done on site.

Related services

Before and after an audit

Truck trailers and containers lined up on a quayside

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